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Revitalizing the Leading Fireproof Materials Industry: Jingsong Intelligent Facilitates the Creation of Green and Intelligent Projects!

Since the introduction of the "dual carbon" goals, the government and various ministries have issued a series of policies, providing guidance for green, low-carbon, and high-quality development in various industries. As an important area for energy conservation and emission reduction, how to achieve both green and low-carbon approaches while reducing costs and increasing efficiency in warehousing and distribution becomes the key to successfully adopting the "green logistics development path." <h2 style="text-align: center; margin-left: 0px; text-indent: 0px;">Project Introduction</h2> In Luoyang, Henan Province, there is a large-scale technology enterprise with a 60-year focus on fireproof materials. Its products cover multiple fields such as steel, petrochemicals, building materials, and power, and are exported to more than 40 countries and regions worldwide. As a well-established industry leader, the company recognizes the core of high-quality development in the industry and adheres to the path of green and sustainable development. By partnering with JS Intelligent, a leading intelligent manufacturing company, the company aims to achieve comprehensive integration of green and digital processes through the operation of a new 100,000-ton production line for high-temperature functional materials. Facing problems such as high labor intensity, low operational efficiency, and significant resource and energy consumption in traditional modes of operation, Jingsong Intelligent has created an intelligent material storage and transportation system. Multiple-tiered storage libraries store materials such as bauxite and mullite, while various stacking machines, shuttle vehicles, and AGVs handle material circulation and transportation. The WMS and WCS intelligent logistics systems are compatible with customers' DCS production line batching control systems, creating a "one-stop full-process intelligent control platform." This platform optimizes the synchronization of resources, equipment, and information within the site, reduces human errors, and achieves lean, low-carbon production and integrated management goals. <h2 style="text-align: center; margin-left: 0px; text-indent: 0px;">Project Value</h2> Intelligent Warehousing Facilities 1. Significant increase in storage capacity: The 23-meter-high storage library contains 5,834 storage slots, enabling simultaneous storage of 6,000 tons of finished products and raw materials. This achieves intensive use of land resources compared to open-air storage, significantly increasing storage density. 2. Drastic improvement in labor efficiency: The use of a complete set of intelligent equipment supports efficient access to materials of various categories and sizes in the site, providing full-process automation support. The combined deployment of the vertical library, AGV, and logistics system frees manpower from cumbersome tasks such as searching for materials, unloading goods, and recording orders, increasing the efficiency of material inbound and outbound operations. Lean Process Optimization 1. Traceability of product information: Before material entry, it undergoes processes such as external inspection, weight measurement, and barcode reading. Once trays are bound to materials using QR codes, barcode information accompanies the entire process from raw materials to finished products. Precise batching, quality control, and quality traceability can all be accomplished with a single operation in the system. 2. Streamlined inbound and outbound processes: Based on the site's conditions, green digital technology is employed to review and streamline material inbound and outbound processes and production process steps. Through the deployment of cutting-edge software and hardware products, a "few steps, high turnover" approach is achieved for raw materials, finished products, and auxiliary materials. 3. Integration of warehousing and production lines: By prioritizing technological innovation and application, an intelligent green warehousing system is built. Simultaneously, operational processes are simplified. The shuttle vehicles are coordinated with the stacking machines to transport raw materials directly to the feeding points on the same floor, connecting warehousing with the batching production line seamlessly. This achieves precise linkage and provides an energy-saving and efficient solution for scientific production. Integrated Operation and Management Jingsong Intelligent's highly compatible modular logistics system flexibly integrates with the customer's DCS production line batching control system. The latter monitors the operation of "human-machine-material" within the site comprehensively, while the former performs intelligent scheduling and precise material management based on business needs. The integration and application of these two systems realize comprehensive sharing of information between materials, warehouses, equipment, and operations, enabling integrated operations at all stages. From intelligent warehousing construction to the optimization of lean processes, and further to the integrated management of intensive system operations, Jingsong Intelligent, based on a standardized approach to intelligent manufacturing, helps clients achieve green strategic goals of resource intensification, intelligent warehousing, and transparent information. Jingsong Intelligent has obtained multiple system certifications, including ISO 14001 for environmental management, ISO 9001 for quality management, ISO 45001 for occupational health and safety management, and ISO 50001 for energy management. In the future, JS Intelligent will continue to enhance software and hardware systems and product performance to reduce comprehensive energy consumption. By fully maximizing the benefits of intelligent manufacturing, Jingsong Intelligent will assist clients in achieving the "dual carbon" goals at an early stage!