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4-Hour Operation, Daily Output of 2,000,000 Bottles | New intensive storage case Revealed!

The four-way shuttle automated vertical warehouse is a new type of intensive storage system. It consists of hardware equipment such as four-way shuttle vehicles, shelves, lifts, conveyors, as well as software systems platforms like WMS and WCS. By utilizing the vertical and horizontal movement of the four-way shuttle vehicles and coordinating with lifts for layer-changing operations, it achieve automated picking, storage, and inbound/outbound operations for finished products and raw materials.<ol><li> </li><li> </li><li>With the rapid development of the logistics industry, the four-way shuttle vertical warehouse has become an emerging form of intelligent warehousing due to its advantages of efficient and intensive storage and intelligent cargo management.</li></ol> <img src="https://www.integenrobot.com/uploads/10001/202307061806577d7c82688.jpg"/> Intelligent Upgrade in Food Factory - Deliciousness Strikes In 2015, a company specializing in pomelo cultivation, processing, series product development, production, and sales was established in Changshan, Zhejiang. As a brand under a well-known listed company in the industry, the enterprise adheres to the principle of "good products come from good quality" and brings multiple delicious experiences to the public. Its products sell well nationwide and have received enthusiastic market responses.  Facing the rapidly growing market demand, how can the company achieve dual improvements in space utilization and production efficiency within the established storage space? To seek the best solution, the company joined forces with Gen-song Intelligent to create an intelligent warehouse system that integrates eight lifts, seventeen four-way shuttle vehicles, six layers of vertical shelves, multiple facility equipment, and an intelligent management platform. This system maximizes the utilization of warehouse storage space and achieves cross-regional coordination between production lines and storage processes. After the project was completed, the 1,960 square meter vertical warehouse had 6,111 storage locations, and the 260 square meter raw material warehouse had 564 storage locations. It can meet the production demand of 2,000,000 bottles per day with 24-hour operation.  <h2>The Greatest Advantage of Four-Way Shuttle Vertical Warehouse - Speed and Efficiency</h2> Transforming intelligent equipment into an intelligent system: When constructing the system, the principle of coexistence of integrity and independence is adopted. It supports the independent operation of subsystems such as inbound/outbound, storage, sorting, and inspection. At the same time, it can integrate and schedule the information of each subsystem through the intelligent control system to achieve the goal of traceability and controllability throughout the production process, including production volume, consumption, quality, and equipment. Multiple advantages of four-way shuttle vehicles: Four-way shuttle vehicles have the characteristics of high speed, heavy load capacity, stable movement, and accurate positioning. The ability to move vertically and horizontally allows a single device to reach any storage location (or conveying point) to pick up or place goods. When combined with conveyors, lifts, shelves, and other equipment, it can reach any desired height according to customer requirements. Four-way shuttle vehicles are suitable for various types of warehouses and have a wide range of applications. User-friendly design: In order to facilitate the use by different groups of people and reduce the operational costs of system management, JingSong Intelligence has developed a user-friendly visual interface that is easy to learn and use. The management interface is concise and intuitive. Easy maintenance: In terms of equipment maintenance, there are maintenance stations specifically for four-way shuttle vehicles to provide periodic maintenance and ensure efficient operation of the equipment. Rapid adjustment of production capacity according to market demand: Beverages and other fast-moving consumer goods have obvious seasonal characteristics, with high demand usually occurring in summer and autumn. In the face of surging market demand, the high-speed bottle conveyor line and high-storage-capacity intelligent vertical warehouse system greatly increase production capacity. During the off-peak sales season, adjusting the efficiency of the production line can achieve a balance between market supply and energy conservation. <img src="https://www.integenrobot.com/uploads/10001/202306291803304ebc39648.png"/><h2 style="text-align: center;"> </h2><h2>Efficient Inbound and Outbound of Multi-category Goods - Clear Processes</h2> Clear processes and reasonable layout in each operational area help avoid confusion and errors, improve overall operational efficiency, reduce conflicts and overlaps during operations, and enhance operational coordination. Through these management measures, the balanced, efficient, and coordinated operation of the entire area is effectively ensured. Regarding the inbound process for finished products, raw materials, and packaging materials: STEP 1: External inspection of goods dimensionsSTEP 2: LED screen displays inbound material information and exceptionsSTEP 3: Scanner scans pallet barcode Regarding the outbound process for empty bottle stacks, finished products, raw materials, etc.: STEP 1: Manual or system-issued outbound instructionsSTEP 2: Four-way shuttle vehicle retrieves specified goodsSTEP 3: Four-way shuttle vehicle docks with the liftSTEP 4: Lift descends and docks with the conveyor lineSTEP 5: Conveyor line transports goods to the outbound portSTEP 6: Manual forklift completes the outbound processSTEP 7: System updates information (outbound completed)  Through this project, warehouse storage capacity and operational efficiency are improved, promoting scientific production management and achieving "digitalization" in factory production, thus further enhancing the company's market competitiveness. <h2>Super performance four-way shuttle car - Gen-song Intelligent - New Product Release</h2> When it comes to the advantages of four-way shuttle vehicles, high speed, strong scheduling functionality, flexible scalability, and high storage density are four important aspects. These advantages make four-way shuttle vehicles an indispensable tool in modern warehousing management, helping improve logistics efficiency, reduce costs, optimize warehouse layout, and adapt to ever-changing warehousing needs.  <a href="https://www.integenrobot.com/">Gen-song Intelligent</a> integrates intelligent storage and transportation needs, and developed a super performance four-way shuttle car, providing highly flexible and intensive intelligent storage solutions for customers in various industries. Know the new product details, please continue to pay attention to us!